Ronja Twibright Labs

Building Ronja Wall Perpendicular Console

Building Ronja Wall Perpendicular Console

INFO

Overview

We are going to build two identical small consoles that can be seen in the following three pictures of a complete installation of Ronja containing Perpendicular console:

Gallery[e77] Gallery[e79] Gallery[e76]
  • The console consists of two identical assemblies.
  • Each assembly consists of 2 L sections and one short U section.
  • The consoles are the parts in the picture that hold the device on the wall.
Drawing
Postscript / PDF / EPS / BIG png / DXF (qcad)

L profiles

Drill the holes in four L profiles according to the drawing.
Drawing
Postscript / PDF / EPS / BIG png / DXF (qcad)

U profiles

Drill the holes in two U-profiles according to the drawing.

Shaping corners

Shaping corners

Bang the U section along the edges with a big hammer to bulge the edges and thus cancel out any convexity on the middle face of the U section.

Painting

Paint the steel sections: two layers of primer and two layers of top coat.

Grinding paint

Remove the paint around the 10.5mm holes with emery paper.

-ne
3d/perpendpart [0] -ne 3d/perpendpart [1] -ne 3d/perpendpart [2] -ne
3d/perpendpart [3] -ne 3d/perpendpart [4] -ne

Assembly

Put the parts together into two identical groups, one group is indicated in the 3D model.

-ne
3d/perpendcut [0] -ne 3d/perpendcut [1] -ne 3d/perpendcut [2] -ne
3d/perpendcut [3] -ne 3d/perpendcut [4] -ne

Screws

Insert 2 M8x35 bolts and put on 2 M8 nuts for each group, according to the cut out 3D model of single group.

-ne
3d/perpend [0] -ne 3d/perpend [1] -ne 3d/perpend [2] -ne
3d/perpend [3] -ne 3d/perpend [4] -ne

Completion

Tighten slightly the screws. You are going to have two identical objects, one of them is shown in the 3D model. Mount two M10x40 bolts into the holes, put one M10 spring washer on each bolt and on M10 nut on each bolt. Do not tighten the M10 nuts. The M10 bolts will serve for interfacing the universal holder.

You can see from the following pictures of complete Ronja installation with Perpendicular consoles how the consoles itself are assembled together:

Gallery[e77] Gallery[e79] Gallery[e76]
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